The blow-fill-seal equipment market is projected to grow at a compound annual growth rate (CAGR) of 5.9% during the forecast period of 2022 to 2028. The market growth is driven by the rapid expansion and progress of the packaging industry, along with increasing applications in various end-use industries.
The demand for blow-fill-seal equipment, which is used for packaging vials, bottles, prefilled syringes, and ampoules, is expected to be significantly influenced by the growing demand for aseptic packaging in the pharmaceutical industry.
The unique ability of blow-fill-seal equipment to package formulated drugs in a clean, contaminant-free environment without human interaction enhances product safety, leading to increased adoption in the pharmaceutical sector. Additionally, blow-fill-seal equipment finds application in packaging ointments, gels, food products, soft drinks, and milk products, further impacting the global market.
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The pharmaceutical industry holds a major share, accounting for up to 90%, of the global blow-fill-seal equipment market. This dominance is driven by the industry’s demand for aseptic packaging and the high level of automation and minimal production faults provided by blow-fill-seal technology.
The environmentally friendly nature of blow-fill-seal technology, its high automation capabilities, and the ability to reduce batch sizes, improve time-to-market, and minimize API waste contribute to the growth of the blow-fill-seal equipment market, especially in the pharmaceutical sector.
Plastic containers are expected to dominate the market due to the risks associated with using glass vials and syringes. The demand for plastic containers created using blow-fill-seal technology is driven by concerns about glass pieces entering the patient’s body or glass packaging shattering during production or transportation.
In response to packaging restrictions such as delamination and breakage, the pharmaceutical sector is exploring alternative packaging forms, including polymer containers that offer a wide range of designs similar to blow-fill-seal packaging. The acceptance of blow-fill-seal equipment and technologies by regulatory bodies such as the FDA, EMEA, and USP further accelerates the expansion of the global blow-fill-seal equipment market.
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“The Food and Drug Administration’s (FDA’s) has characterized blow-fill-seal technology as an advanced aseptic processing machine. Government and regulatory bodies’ positive nod to BFS technology in the packaging of liquid products is a critical factor driving the blow-fill-seal equipment market, globally. However, high initial set up cost including operator training, establishing technology-specific quality systems, allocation of validation resources is projected to restrict the sales of blow-fill-seal equipment in the global market”, Lead Analyst, Packaging Industry, Future Market Insights
Competitive Landscape
Leading players operating in global blow-fill-seal equipment market are investing extensively in research and development activities for developing new products to gain competitive edge. They are also collaborating with leading healthcare & pharmaceutical and food & beverage companies to create lucrative revenues.
As per FMI, the BFS equipment market is consolidated with Rommelag, dominating the global market, holding nearly 90% of the market share. In 2021, top 5 companies held over 9% of global market share
For instance,
- In December 2021, Woodstock Sterile Solutions, a leading blow-fill-seal (BFS) contract development and manufacturing organization, announced a patent for a cold BFS packaging and system process in the U.S. This will help in minimizing the temperature impact on thermally sensitive molecules, such as biologics, throughout the BFS manufacturing process
Key Players:
- Rommelag Kunststoff- Maschinen Vertriebsgesellschaft GmbH
- Hunan CHINASUN Pharmaceutical Machinery Co. Ltd.
- Bosch Packaging Technology GmbH
- Weiler Engineering Inc.
- Brevetti Angela S.R.L.
- Marchesini Group S.p.A.
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Blow-Fill-Seal Equipment Market By Category
Production Capacity:
- Up to 5,000 containers/hr.
- 5,000-10,000 containers/hr.
- Above 10,000 containers/hr.
Product Type:
- Bottles
- Ampoules
- Vials
- Prefilled Syringes & Injectable
End-Use Industry:
- Pharmaceuticals
- Food & Beverage
- Cosmetics & Personal Care
- Others
Region:
- North America
- Latin America
- Western Europe
- Eastern Europe
- Asia Pacific excluding Japan (APEJ)
- Middle East & Africa
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