Dynamic Expansion Forecasted: Global Thermoformed Trays Market Poised to Achieve a 4.4% CAGR, Reaching US$10.4 Billion by 2032

Thermoformed Trays Market

The global thermoformed trays market is on a growth trajectory, projected to attain a value of US$6.8 billion in 2022 and exhibit a 4.4% CAGR, reaching US$10.4 billion by 2032, according to FMI research. Representing around 44-45% of the global rigid packaging market worth US$14.6 billion in 2021, the thermoformed trays segment is set to expand significantly.

The pandemic-induced shifts in the food industry have driven demand for these trays, expected to multiply its current market value by 2.1 times during the forecast period. FMI’s insights highlight a promising future for the thermoformed trays market amid evolving packaging dynamics.

Competitive Landscape

The key players working in the thermoformed trays market are trying to focus on increasing their sales and revenues by escalating their capabilities to meet the rising demand. The key players are trying to adopt a merger & acquisition strategy to expand their resources and are developing new products to meet customer needs. Also, the players are focusing on improving their facilities to cater to the demand. Some of the recent key developments by the leading players are as follows –

  • In May 2022, NEFAB GROUP launched a range of sustainable plastic packaging, including thermoformed trays.
  • In April 2022, Amcor plc declared an investment to expand thermoforming capabilities in its Sligo and Ireland facilities for medical packaging.

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Key Companies Profiled

  • Dordan Manufacturing
  • Nelipak Corporation
  • Universal Plastics Group, Inc.
  • PLACON Corporation
  • UFP Technologies, Inc.
  • Brentwood Industries, Inc.
  • Blisterpak, Inc.
  • Lacerta Group, Inc.

How does Thermoforming offer Cost and Time Advantage as Compared to Injection Molding?

Thermoformed shallow trays offer manufacturers and customers the benefit of lower costs and shorter lead times as compared to injection-molded trays. Apart from material and other production expenses, thermoforming differs heavily from injection molding in terms of tooling costs and lead times. Tooling forms a substantial part of manufacturing costs for smaller to moderate volumes.

Though tooling amounts to a one-time expenditure, high-tooling costs discourage purchase decisions with multiple design requirements. Tooling cost incurred in thermoforming is on average 15%-45% cheaper than tooling in injection-molded process. Further, lead times in injection molding are 2-3 times longer than thermoforming. Thermoforming practices are observed to enhance the order-fulfilling capacities of packaging manufacturers.

Thermoformed tray manufacturers work collaboratively with their customers to ensure that the production process and material selection result in the best value offering when integrated with the choice of technology implemented.

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Historic Market Outlook for Thermoformed Trays 

The global thermoformed trays market recorded a CAGR of 3.6% during the historic period between 2015 and 2021 with a market valuation of US$ 6.5 Bn in 2021.

Thermoformed trays have become a significant portion of the tray packaging market. The protection and stability of products are major factors driving the sales of thermoformed trays. Thermoformed trays, specially insert trays, match this function efficiently. Delicate products like ampoules, vials, and electronics can be easily transported and stored using this function of thermoformed trays.

Thermoformed Trays Market by Category

By Product Type, Thermoformed Trays Market is Segmented as:

  • Plastic Insert Trays
  • Dunnage Trays
  • POP Display Trays
  • Medical Handling Trays

By Material Type, Thermoformed Trays Market is Segmented as:

  • Polyvinyl Chloride (PVC)
  • Polyethylene Terephthalate Glycol (PETG)
  • High-density polyethylene (HDPE)
  • High Impact Polystyrene (HIPS)
  • Recycled Polyethylene Terephthalate (rPET)

By End Use, Thermoformed Trays Market is Segmented as:

  • Food & Beverage
  • Electronics
  • Pharmaceutical
  • Cosmetics

By Region, Thermoformed Trays Market is Segmented as:

  • North America
  • Latin America
  • Europe
  • South Asia
  • East Asia
  • Middle East & Africa
  • Oceania

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About Future Market Insights, Inc.

Future Market Insights, Inc. (ESOMAR certified, Stevie Award – recipient market research organization and a member of Greater New York Chamber of Commerce) provides in-depth insights into governing factors elevating the demand in the market. It discloses opportunities that will favor the market growth in various segments on the basis of Source, Application, Sales Channel and End Use over the next 10 years.

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