Corrugated Mailers: The Lightweight, Cost-Effective Solution for Shipping Fragile Items Across Industries

The global corrugated mailers market is experiencing remarkable growth, projected to reach a valuation of US$ 7.1 billion by 2032, with a strong CAGR of 7.0%. Currently valued at US$ 3.6 billion in 2022, this market’s rapid expansion is driven by several factors.

Corrugated mailers, particularly those of the C flute type, have emerged as preferred packaging solutions across various industries. Their popularity is attributed to their lightweight yet durable nature, cost-effectiveness, and versatility. These mailers offer an ideal way to protect and ship small and delicate items, reducing the risk of damage and returns.

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The double-wall segment, accounting for approximately 48% of the market value share by the end of 2022, demonstrates the demand for stronger packaging solutions, especially in industries where added protection is crucial.

The significance of corrugated mailers has grown further with the booming e-commerce sector, where secure and efficient packaging is vital to ensure items reach customers intact. Additionally, various end-use industries are recognizing the value of corrugated mailers in optimizing shipping costs and minimizing product damage during transit.

As the global demand for reliable and cost-effective packaging solutions continues to rise, corrugated mailers are poised to play a pivotal role in meeting these needs. With a substantial incremental growth opportunity of US$ 3.7 billion during the projection period, the corrugated mailers market is set to thrive and reshape the packaging landscape across diverse sectors.

The evolution of trends such as improving customer retention, corrugated mailers with modest printing, and strong aesthetics are boosting e-commerce sales. Popular fragile and delicate consumer goods, like electronics, ceramic objects, and glassware are transported in stiff corrugated mailers.

E-commerce platforms, as well as postal and mail service providers, are continuously searching for impactful packaging products that could lower overall package prices and have eye-catching features along with ensuring the protection of goods till delivery. As a result, they are adopting corrugated mailers.

The expansion of the corrugated mailers market is projected to be fuelled by the increase in demand for packaging solutions across several end-use industries. The reason behind the growing popularity of corrugated mailers is benefits including low cost and supreme protection, which are having a direct positive impact on sales.

Key Takeaways from Corrugated Mailers Market

  • Based on product type, the C-flute is estimated to create an incremental opportunity of US$ 1.3 Bn between 2022 and 2032.
  • By end use, the commercial segment is expected to expand 1.6 times over the upcoming decade.
  • South Asia is anticipated to emerge as the fastest-growing corrugated mailers market owing to rising demand from institutional and commercial sectors.
  • With growing demand for packaging solutions made up of sustainable raw materials, North America will hold a substantial share of the global market through 2032.
  • China’s corrugated mailers market is expected to create an incremental opportunity of US$ 616 Mn by 2032. 

“The remarkable shift in consumer buying patterns resulting in adoption of online shopping is expected to boost the sales of packaging solutions such as corrugated mailers that are compatible with the e-commerce industry and made of sustainable materials,” – says an FMI analyst

Trends of Biodegradability to Drive the Sales of Corrugated Mailers

Growing environmental concerns and the implementation of stringent regulations are prompting packaging giants and end-use industries to shift towards biodegradable packaging solutions. The biodegradable packaging solutions are free from any toxicity, do not harm the environment in any way, and degrade automatically without any effort. On the back of these factors, the demand for biodegradable packaging is rising among the end-use industries which drives the demand for corrugated mailers as they possess the biodegradability feature.

In addition, corrugated mailers that are biodegradable require fewer resources and lower production costs. Unlike fossil-based materials, paper leaves a lesser impact on the environment and is known to have a lower carbon footprint when compared to conventional packaging materials such as plastics, glass, and metals. Thus, these rigid paper containers help in reducing the carbon footprint.

As the packaging trend has evolved from just convenient to convenient and sustainable, the usage of paper in different end-use industries has grown immensely. Thus, the trend of using biodegradable packaging solutions will continue to propel the demand for corrugated mailers during the forecast period.

Who is Winning?

Smurfit Kappa Group plc, Pregis LLC, Mondi plc, DS Smith plc, WestRock Company, and International Paper Company are the key players operating in the global corrugated mailers market. Also, some of the noticeable players in the market include Box Market, GWP Group, Accurate Box Company, Inc., VSL Packaging Company USA, and others.

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Corrugated Mailers Industry by Category

By Product Type:

  •          C Flute
  •          B Flute
  •          E Flute
  •          F Flute
  •          Others (N Flute, A Flute)

By Wall Type:

  •          Single Wall
  •          Double Wall
  •          Triple Wall

By End Use:

  •          Commercial
  •          Institutional
  •          Household

About Future Market Insights (FMI)

Future Market Insights, Inc. (ESOMAR certified, recipient of the Stevie Award, and a member of the Greater New York Chamber of Commerce) offers profound insights into the driving factors that are boosting demand in the market. FMI stands as the leading global provider of market intelligence, advisory services, consulting, and events for the Packaging, Food and Beverage, Consumer Technology, Healthcare, Industrial, and Chemicals markets. With a vast team of over 5000 analysts worldwide, FMI provides global, regional, and local expertise on diverse domains and industry trends across more than 110 countries.

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